Softgel Machine; It is an electromechanical machine that fills and seals softgel capsules by creating a hermetic seal.
They are translucent capsules that are hermetically sealed using a softgel encapsulation machine and filled with liquid or semi-liquid solution.
Soft gelatin capsules, or softgels, which are easy to swallow and have an attractive, translucent appearance, have become one of the most popular dosage forms for various pharmaceutical products.
A softgel is a form of oral dosage that consists of a gelatin-based outer layer that surrounds a liquid filling.
It provides convenience especially in the consumption of children’s support products (fish oil, etc.).
Step 1: Gelatin Preparation
The softgel encapsulation process begins with the preparation of the gelatin formulation.
Basically, this is the outer cover that will seal the capsules.
Step 2: Prepare the Softgel Filling Material
Softgel is the material you will fill into the capsule.
Step 3: Soft Gelatin Capsule Encapsulation Process
The gelatin strips on both sides begin to move towards the processing system.
It injects the filling material between the mold rollers, which make a continuous rotational movement.
The rotating formwork system seals the two Softgel strips with filler material by means of a clamping force.
As a result, completely insulated softgel capsules are formed, which take the shape of mold cavities.
Step 4: Processing the Soft Gelatin Capsules
After the softgel capsules leave the discharge chute, they go to the conveyor system to the dryer.
- • Simple-to-use control system
- • Liquid injection pump
- • Ease of customization depending on the shape of the die roll (customizable)
- • Lubrication system
- • Capsule unloading and conveying system
- • Double drying system
- • Gel melting/mixing and transfer tank
- • Softgel capsule drying tray
- • Cooling system for cooling the drums
- • Spare parts package
- • Ability to fill semi-liquid and semi-liquid products
- • Airtight sealing feature
- • Designed in accordance with GMP and FDA requirements.
